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Fabs & the chip supply chain

Advanced AI chips depend on a handful of highly specialised factories, tools and materials.

Layer 1 · Physical & Energy · Build and run time · Draft, awaiting expert review, reviewed 2026-09-28

D1 · StoryFor young children and total beginners

Only a few places can make the newest chips. Why might that matter?

Chips are made in special factories called fabs, which are cleaner than a hospital. Only a few places in the world can make the most advanced chips.

It's like a recipe that needs a special oven that only a few bakeries own.

Like: A special oven that only a few bakeries have.

D2 · PictureFor curious beginners

Making an AI accelerator involves chip design, fabrication at a foundry, advanced packaging that places memory right next to the processor, and testing.

Each step relies on specialised equipment and suppliers, and several steps are concentrated in a small number of companies and countries.

That concentration is why chip supply shows up in trade policy and export controls.

From design to server

  1. Design: chip architecture
  2. Fabrication: at a foundry
  3. Packaging: joins memory
  4. Test: and assembly
  5. Servers: into data centres

Like: Like a relay race where some legs can only be run by one or two athletes in the world.
Where it breaks: In a relay a missing runner can be replaced by a slower one. In chip-making some steps have no practical substitute at all in the short term.

D5 · FrontierFor experts

Open problems: spreading advanced manufacturing across more regions, the pace of new process generations, and how export controls reshape who can build frontier systems.

Sources

  1. SIA & BCG: Emerging Resilience in the Semiconductor Supply Chain (2024)
  2. SIA & BCG: Strengthening the Global Semiconductor Supply Chain in an Uncertain Era (2021)
  3. ASML Form 20-F, fiscal year 2025 (2026-02-25)
  4. BIS rule: Refinements to Controls for Advanced Computing and Semiconductor Manufacturing Items (2024-12-05)
  5. SemiAnalysis: AI Capacity Constraints - CoWoS and HBM Supply Chain (2023-07-05)
  6. TSMC Q3 2025 earnings call transcript (2025-10-16)